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Working for a company in Germany which is planing production 3 months in advance using printed Excel sheets. The migration of ERP system gone wrong and nobody k
by lnsru 1y ago
Working for a company in Germany which is planing production 3 months in advance using printed Excel sheets. The migration of ERP system gone wrong and nobody knows how to fix it. Production management tries to hide this fact and does not talk to the engineering department. This will go for years, consultants will gather their fees for non functional system. Obviously IT infrastructure is not needed for manufacturing. It is just nice to have.
- HPsquared 1y agoIt depends how resilient they are. People often put all their eggs in one basket.
- skrebbel 1y agoRussia has shown to be plenty resilient across the board. I find it hard to assume anything different here.
- andy_ppp 1y agoRussia is also behind in modern technology by over a decade. I'm pretty sure if the CIA wanted they could destroy a lot of Russian software infrastructure, but it suits them to be in and out of Russian systems collecting information instead.
- sjw987 1y agoThis seems a bit of a stretch of a claim to make. In what ways would you say that Russia is a decade behind? I visited Russia a few years ago. Commercially, they have all the same technology we have (for me, in the UK). Like us, they outsource most of their manufacturing to China, but internally they produce software equivalent to (or to be honest greater than) what we produce. The difference seems to be that a lot of Russian software, websites and apps are more local, which gives the illusion that it's not as good. Google is multinational, whereas the equivalence Yandex sticks to Russian and Slavic language countries. I was actually quite surprised to see in some areas they are ahead in digitising things (government services, payments). I expected the opposite. Whatever software you can think of originating from the US, UK, or wherever, Russia has an equivalent. The major difference isn't the technical ability, but the commercial and cultural reach of that technology. Most of the world is happy to use Facebook, except Russia (and some others) who uses VK. We don't use VK, because it's Russian and we already use Facebook. Google, Facebook, Twitter, Uber (all artificially high value commercial products) have Russian equivalents. Sometimes they are even combined into one (Yandex has an Uber-like service within it). And when it comes to hardware, none of us are particularly strong with that. We all designate that to China, who sells it to all of us equally. Whenever we hear about cyberwarfare, cybercrime and exploits, we usually pin it on Russian/Chinese speaking hackers. Russia seems to have better primary, secondary and tertiary education in computing, and, like the rest of Eastern Europe, produces many of the better programmers (something you can see in open source communities). From discussions with Russians, the level of maths, science and computing education is higher at a younger age than it was for me in the UK. Quite a lot of what would be A-level (18) Maths in my country was taught at Russian secondary school level (16). In warfare, Russia has made fools of themselves in Ukraine, but on the other hand war is (sadly) the greatest contributor to military evolution. We see that with the introduction and evolution of drone warfare. Our UK Challenger tanks have been disabled and destroyed by far lower cost drones. All the technology associated with that (comms, jamming, avoiding jamming, self-targeting) is being rapidly developed by both Ukraine and Russia on the battlefield right now. Where exactly would a decade back put them, technologically speaking?
- ajuc 1y ago> This seems a bit of a stretch of a claim to make. In what ways would you say that Russia is a decade behind? Every country had it's own facebook. The difference was not features but scale. Russia scales to million of users. Facebook/Google etc. scale to billions of users. Everybody use Office, Chrome, commercial CADs, etc. Russia has no alternatives in most of these categories, and where it has alternatives - it's usually global (i.e. mostly made by programmers paid by western corporations) open source project they fork and add a russian skin over it. > And when it comes to hardware, none of us are particularly strong with that. USA and EU design the top-end chips and make crucial parts of the machines that produce chips (see ASML). Russia was left behind in 90s and tries to catch up using some open-source alternatives around RISC-V. But they have no capability of designing nor producing chips anywhere near modern desktop CPUs. Russian Lancet drones use smuggled Nvidia AI chips for example. We do not use smuggled Russian chips :)
- torginus 1y agoI have no love (or even reason) to support modern Russia, but this is just wrong. Russia has multiple home-grown office suites. Besides MS Office, the market leader still is full of bugs that harken back decades. They also have multiple commercial CAD programs (KOMPAS, T-FLEX) that scale up to everything including airliners. As for those 'western' top programmers, especially good ones, you'd be surprised how many of them are from post-USSR countries, including Russia (and Ukraine, Belarus, Kazakhstan etc.). As for chips they are behind (for reasons beyond the scope of my post), but the post mainly extended to software, in which, many of the supposed crown jewels of the West (aka US) have been replicated quite successfully in other parts of the world including Russia.
- Ray20 1y ago> I was actually quite surprised to see in some areas they are ahead in digitising things (government services, payments). I expected the opposite. Why were you surprised by this? Russia is a totalitarian dictatorship, it is quite expected that systems of total control will be actively implemented there. And what is better for total control than digitalized things? > Russia seems to have better primary, secondary and tertiary education in computing, I've talked to many Russians and this is complete bs. The quality of education is quite low, but due to the competition created by remote work, programmers were easily paid 5x times more than people with comparable qualifications in other fields. So a lot of youth with a good work ethic put a lot of efforts into self-education in this fields even if they have no access to any systemic education in computing at all. In other words, in Russia, as in other Eastern European countries, you either do programming, or you are screwed. And the advantage of mathematics is that you don't need a teacher for it (for school level), everything is in the book, one thing after another. All you need is work ethic and motivation.
- ivan_gammel 1y agoWhat do you mean by modern technology? Surely not the software. Russian engineering culture is strong and their IT strategy is far ahead of what you can find in Europe. I doubt it’s easy to hack into their systems - this breach illustrates it quite well, actually (it’s rare and required focused effort).
- joules77 1y agoIt's not called Resilience if you pick on someone weaker. Western support to Ukraine has been a real joke - https://carnegieendowment.org/europe/strategic-europe/2025/07/zelensky-is-the-worlds-loneliest-leader?lang=en https://carnegieendowment.org/europe/strategic-europe/2025/0...
- vsepidory 1y ago[flagged]
- praptak 1y agoYou can help instead of waiting for politicians to "do something about it". It's not that hard to find a reputable organization that helps Ukraine and send it some money.
- ceejayoz 1y agoUnless that’s Musk or Bezos’s alt account, that’s like fighting a forest fire with a squirt gun.
- walterlw 1y agoyou would be surprised how capable and resilient an army of squirt guns can be.
- ndsipa_pomu 1y agoI would be surprised if they could manage to keep refilling their squirt guns and deal with all the logistics required to keep an army available to use them
- kbelder 1y agoIn 2024, charitable giving in the US was $592 billion. $392 billion of that was from individual donations. The US is a rich and (despite all you may hear) generous country. If 1% of our donations went to Ukraine, that's not a number to casually dismiss. Interestingly, $35 billion of that went to 'International affairs'. I would assume Ukraine was a significant part of that, but I don't know for sure. https://givingusa.org/giving-usa-2025-u-s-charitable-giving-grew-to-592-50-billion-in-2024-lifted-by-stock-market-gains https://givingusa.org/giving-usa-2025-u-s-charitable-giving-...
- biblioteca 1y agoNo, they’re right, manufacturing machines like these are independent. We’re so used to interconnected software systems for everything, but even though these things may run old versions of Windows in airgapped or isolated networks, that’s just to run the machines. You give it a thumbdrive, save a part file on it, and as long as it’s got power, materials, and whatever is necessary for basic safety like noble gas for sintering safety, you’re set. Even accounting systems are able to usually run fairly independently. It’s not that IT and business and manufacturing support software engineers don’t help, but they aren’t necessary, especially if they’re just making the same thing over and over.
- crinkly 1y agoIn the late-90s I worked for a manufacturing company in a firmware dev capacity. They did everything on paper still. They migrated successfully to an in-house built ERP system sitting on top of Oracle. Big celebration, everyone happy. Six months later someone drove a forklift through the wall of the machine room into the UPS which caught fire and destroyed three racks of kit including the Oracle node. Turns out no one really trusted the system and was running paper on the side. When I left 6 years later they were still doing it on paper and reporting on Excel. It works and is considerably more forklift proof.
- braggerxyz 1y agoForklift-Proof ERP was not on my bingo card. Thanks for the laugh :D
- mrweasel 1y agoIn the late 90s, early 2000, the Danish department of defence decided that they needed a new procurement system, DeMars, built on SAP. I know a sergent that worked in procurement at the time, he made insanely large purchases of everything he was responsible for in the months leading up to the launch. It came to the point where he was pulled in for questioning, on the suspicion of fraud. He explained that he had no faith in the launch of DeMars and wanted to ensure that stock would not run out. Everything was accounted for, if anyone believe that he as committing fraud, they where welcome to do a complete inventory. DeMars launched, and procurement basically stopped for a year. Only the items my friend was in charge of remained in stock, through out the launch/roll-out process.
- ChrisMarshallNY 1y agoWhen HP converted to SAP, I think their production basically stopped, for six months, and they lost $400 million. Switching to a new system; even when it is for the better, is a painful, expensive process. The company that I worked for, did a successful transition to SAP, but it took about two years, and a lot of butthurt.
- cluckindan 1y agoSwitching to SAP ERP was already an in-joke level of well-known catastrophe in IT consulting circles 20 years ago. I’m glad to see nothing has changed in that respect.
- mensetmanusman 1y agoSap adds so much syrup to the gears of business that it kills some.
- mrweasel 1y agoI feel like a ton of SAP transitions only succeed because they have to.
- pradn 1y agoThey say its easier to change your company to fit SAP than to mold SAP to fit your company.
- perlgeek 1y agoOn the other hand, once you have a well-established IT automation around your production, and people aren't trained in pre-automation production, it's actually quite hard to go back to manual. Probably also depends on the complexity of the orders and workflows.
- worldsayshi 1y agoExcel has the benefit of being understandable and fixable by a lot of regular office workers. It's a bit surprising that we don't have that feature as a requirement for most IT infrastructure. It would make it so much more usable.
- rubyfan 1y agoAgree. IT has forgotten that computing should enable more people to be producers instead of mere consumers. IT management cares about control, audit, permissions and expense - no focus on achieving productivity in the workplace and in many cases are anti-user.
- ndsipa_pomu 1y agoIf you try running a business where several workers get involved with fixing and extending information systems (e.g. spreadsheets), you'll soon understand why successful IT management cares about controls, audits and permissions.
- jjani 1y agoMost of those office workers were not capable of fixing anything on the first day they used Excel. Many didn't understand it at all. The main difference isn't that Excel is super accessible and easy to use for non-technical people; it's its ubiquity, and especially that of training on its usage.
- worldsayshi 1y agoUbiquity is important but it's not the only important factor. An excel sheet can typically be downloaded and experimented with. You can't download an ERP system and try stuff with it.
- mark-r 1y agoI know a manufacturing plant that used an Excel spreadsheet to do all its production planning. There was only one person who understood the spreadsheet and could modify it, a consultant who made more than the plant manager. "Understandable and fixable" depends more on the complexity of the application rather than the fact it's in Excel.
- frteger 1y agoWorking for a manufacturing company, you may be making drone parts, and you don’t really know which side of the war you’re making them for, because they can buy individual parts through different reputable-looking companies. You could also be making surgical parts that help save lives. Overall though, I think I’d rather be making nice practical furniture that hopefully people would never throw away. While I support people that want to protect, war is horrible.
- cluckindan 1y agoWithout software, drones are useless. I suppose they can still assemble manually operated quadcopters if they know their inventory by heart, but they will be unable to produce more parts by 3D printing or drones capable of stable flight, autonomous operations, surveillance or any more advanced use cases. Even remote control is probably out of the picture.
- greelin 1y agoThey can continue to run the same thing they had before. As an old software engineer, I can say with certainty that software engineering is a very, VERY wasteful practice. We could all be running Windows 3 right now, DOS, or some old Unix. The overhead involved in making actual advancements shows our slow progress as a species, and that we’re in a thread discussing a drone manufacturing facility being blown up in a war and how much that matters. I think the natives had it right to live off of the land peacefully, and if anything to devote full time on science to determining what we do to help life survive in the universe.
- ordu 1y agoAhh... Philosophy... I can't agree with you. People have got their human mind as a result of ever increasing and self-inflicted costs driven by a competition among males. They developed minds to play politics and they came to a point when 20% of metabolism of human body was devoted to its brain. The result of such a wasteful way to spend their energy resources? Humans colonized all the Earth, drove to the extinction almost all big animals, and now there are as much humans on the Earth as mosquitos. Looks like a win, doesn't it? These things go off the rails sometimes. Just today I've found a new example to it: highlanders who had practiced brutal initiation ceremonies “in which they were forced to drink only partly slaked lime that blistered their mouths and throats, were beaten with stinging nettles, were denied water, had barbed grass pushed up their urethras to cause bleeding, were compelled to swallow bent lengths of cane until vomiting was induced, and were required to fellate older men, who also had anal intercourse with them” gave them up after only minimal contact with outside disapproval. Some later told anthropologists they felt “deeply shamed” by their treatment of their own sons and were relieved to stop.[1] The waste of resources into useless things doesn't lead to good outcomes each time, but I believe that software engineering will lead to something. I'm not Jesus, I can't predict exactly what the beneficial results will be, but at least I can point to a growing ability of engineers of handling complexity. It lags behind their ability to create complexity, but still it grows. [1] https://www.astralcodexten.com/p/book-review-arguments-about-aborigines https://www.astralcodexten.com/p/book-review-arguments-about...
- tantalor 1y ago> Obviously IT infrastructure is not needed for manufacturing Is this sarcasm?
- dmix 1y ago> The migration of ERP system gone wrong and nobody knows how to fix it. I swear this is SAPs main business model Just endless consulting bills to set it up then fix it when it's delivered in a broken state.
- torginus 1y agoThat and 'if you don't use SAP you're not compliant with EU regulation XYZ and we won't do business with you'
- littlestymaar 1y agoReminds me of the Louvois[1] disaster in the French armed forces, they fucked the payment system so bad they had to roll back to manual accounting for a moment. Yes, for the whole French Army, which was at the time involved in multiple foreign operations… [1]: https://fr.wikipedia.org/wiki/Logiciel_unique_%C3%A0_vocation_interarm%C3%A9es_de_la_solde https://fr.wikipedia.org/wiki/Logiciel_unique_%C3%A0_vocatio...
- bearjaws 1y agoI worked for a company that was working on rolling out D365 for 2 years :) I was acquired by a company that was working on Sales Force integration for 3 years, I left before it was fully functional. They had 4 full time devs working on Sales Force, meanwhile we had built the entire company in a year with 4 devs.