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I have a 3D printer, and I made a desk trash can. I even gave it a fancy pattern. I used FreeCAD. It took 5 minutes to make the trashcan, and 2 nights to lea
by hospitalJail 3y ago
I have a 3D printer, and I made a desk trash can.
I even gave it a fancy pattern.
I used FreeCAD.
It took 5 minutes to make the trashcan, and 2 nights to learn the pattern tool.
Total cost was 1.50 for my fancy color changing filament.
- ceejayoz 3y agoCan you guarantee it's not going to move around and dump its contents or crush a crewmember when the military plane it's in does evasive maneuvers? Can you guarantee a fire started in it won't spread to the rest of the aircraft and fill it with noxious fumes?
- hef19898 3y agoAnd you did, at least, go through full ISO 9100 certification, as the minimum to make the long list of suppliers for flying parts. It is becoming so frustrating to read all those tech bro comments, believing that doing some messy 3D printing is the same thing as manufacturing. Ignoring that the whole field of mechanical engineering exists. Thinking like that, a bunch of millions, get you the Titan and five dead people. Add some billions and it gets you FSD and a bunch of dead people. Oh, and accounting and cost calculation seems to be a black art as well...
- hospitalJail 3y agoI'm talking about a desk trashcan though, at $100 an hour, it cost $400 to design. By the way I'm a (real) engineer and I did design mechanical engineering for 5 years and electrical design engineering for 3 years. (and other fields of engineering for 4 years total as well) Yes, you get your specs and you design to them. I got real engineering parts certified and I believe the total cost, including tooling was under 600k. Heck, back when I made airbags, I don't think we spent anywhere close to 1 million dollars between design, tooling, testing, and manufacturing.
- hef19898 3y agoAll nice and dandy. And now imagine doing all that according to some obscure military aviation certification standards from the 50s. For a handful of parts. When you are the only reasonably available supplier. Aerospace is different from automotive, just how different is only apparent by actually suffering through it. And as I said elsewhere, 200k to keep four highly specialized military planes in the air is, as stupid as it sounds, almost a no brainer.
- hospitalJail 3y ago>200k to keep four highly specialized military planes in the air is, as stupid as it sounds, almost a no brainer. That implies that the trashcan designed for less would cause failures. Also the cost of the program was 1.3M or something.
- hef19898 3y agoThat actually depends on how you define failure. Now we come to a peculiarity of aerospace, so excuse the tangent. All aircraft have to be airworthy to be allowed to fly. Those airworthiness criteria are set during initial Type Certification, and more or less set in stone. Changing them requires various amounts of testing, re-certification and abton of paper work nobody in their right minds does voluntarily. One reason one does it is obsolescence of parts or technology. One of things I insist on, for that very reason, is in being smart in defining begnin things like BoMs and maintenance plans. Because deviating from those grounds a plane. So, if (I have no idea of the E-3 specifics as those arw most likely classified to a certain degree) said trash bins are part of the airworthiness requirements, not having them (and them being up to spec) grounds the plane. Because the absence of said trash bin is a defect in itself. Whether or not the trash bins are a signigicant safety problem is, decades after the E-3 got certified, no longer relevant. Aerospace is fun sometimes.
- HeyLaughingBoy 3y agoMy background is medical devices (21CFR), not aerospace. The "story" I like to tell about how much procedures matter is the stack of $1,200 single board computers I was offered because when they arrived on the loading dock, the person from Receiving didn't follow the proper procedure, so they couldn't be sent to Manufacturing to be assembled into the $700,000 instrument we sold but were instead heading for the dumpster. $12,000 in perfectly working hardware that had to be scrapped because someone didn't fill out the proper paperwork. Luckily, we (software dev) intercepted them and found other uses for them.
- nonethewiser 3y ago> And you did, at least, go through full ISO 9100 certification That's not what he said was making it expensive though, was it? He said it was economies of scale. Furthermore, if an ISO 9100 certification is taking a $10 trashcan and making it $50,000 then we shouldn't insist on an ISO9100 certification.