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Photovoltaic Solar Panels (1905)
- simonebrunozzi 4y ago> George Cove did not understand how his solar generator worked, and neither did anyone else at the time. It was only with Einstein’s work on the photoelectric effect (in 1905) and later work in quantum mechanics (1930s and beyond) that the concept of a semiconductor bandgap was realized. Amazing.
- Rebelgecko 4y ago(2021)
- WoodenChair 4y agoThis sounds like too interesting of a story to be hidden for so long. Are there any scholars in this field on Hacker News who can shed some more light on whether this is legit?
- jeffalyanak 4y agoThe science is correct. I'm not aware of much application of it commercially as of yet, up until relatively recently the higher efficiency of the silicon PN junction process has made better use of the surface area. However, a major area of advancement on the horizon is multi-junction panels. These stack different semiconductors which each harness different wavelengths of light to harness more of the sun's relatively wide band of light. I'm not sure exactly what junction chemistries we'll see in these going forward, but I'm sure the industry will be trying out just about every configuration we can manufacture.
- philipkglass 4y agoThe historical account may be accurate. The commentary on present day technology is inaccurate. The article criticizes modern solar technology as toxic and unsustainable. According to the article, the best iteration of Cove's invention achieved 5% solar-to-electricity conversion using an antimony alloy. Modern silicon solar panels achieve over 20% solar-to-electricity conversion using silicon. Silicon is non-toxic and is more than a million times as abundant in the Earth's crust as antimony [1]. Silicon solar cells do not contain toxic compounds. Modules made with silicon cells may contain toxic compounds if they were older ones manufactured (pre-RoHS) with lead based solder or glass frit containing lead, but the same issue would apply to antimony based solar modules; the cell material is not related to the soldering technology. Every other criticism of silicon given in the article (mining, complex machines, global supply chains, fossil fuels used upstream) would equally apply to a hypothetical antimony-based solar industry of comparable scale. Low Tech Magazine is a great source for introducing modern audiences to old forgotten technologies. But it has apparently run short of forgotten technologies that may actually be better and has fallen into a rut of exaggerating contemporary-technology drawbacks and minimizing the problems of old technologies. [1] https://en.wikipedia.org/wiki/Abundance_of_elements_in_Earth%27s_crust https://en.wikipedia.org/wiki/Abundance_of_elements_in_Earth...
- h0l0cube 4y agoNot saying you're wrong, but here's some of the claims that the article makes about the advantages of antimony Schottky vs n-p silicon solar cells: > In the 1970s and 1980s, scientists investigated Zn4Sb3 for use in photovoltaics and concluded that the material’s “obvious advantages are apparent simplicity and relatively low temperature of the preparation procedure.” [23] The melting point for Zn4Sb3 is 570 degrees Celsius, while it’s 1,400 degrees for silicon. > Silicon modules are sandwiched between two laminate encapsulant layers (usually EVA, an ethylene/vinyl acetate copolymer). These layers are essential to ensure module service lifetime. [1-3] To recycle the silicon – the most valuable component of a solar panel – these layers need to be separated, but burning them also destroys the modules. Silicon cells can only be recycled by a combination of thermal, chemical, and metallurgical steps. That is an expensive process with an impact on the environment. [...] In contrast, the solar cells built by George Cove were entirely recyclable. They required no protective layer and did not even contain solder. > Schottky cells do not require a high-temperature phosphorus-diffusion step, which ordinarily creates the n-layer of the p-n junction in silicon today. This alone reduces the energy input into the solar cell production process by 35%. ... and a point that maybe that efficiency of Schottky cells (irrespective of composition) hasn't really been explored: > Scientists also reached 17% experimental efficiency for a graphene/silicon Schottky cell, up from 1.5% ten years earlier.
- philipkglass 4y agoSchottky barrier cells are a well established idea in photovoltaic research. Here's a 1975 report on an effort to develop low cost Schottky cells: "Silicon Schottky photovoltaic diodes for solar energy conversion" https://ntrs.nasa.gov/api/citations/19760005411/downloads/19760005411.pdf https://ntrs.nasa.gov/api/citations/19760005411/downloads/19... Here's a very early (1953) review of photovoltaic cells that includes Schottky barrier cells: "Photovoltaic Cells and Their Possible Use as Power Converters for Solar Energy" https://citeseerx.ist.psu.edu/viewdoc/download?doi=10.1.1.521.2094&rep=rep1&type=pdf https://citeseerx.ist.psu.edu/viewdoc/download?doi=10.1.1.52... There are a couple of problems with the implications given by the quote Schottky cells do not require a high-temperature phosphorus-diffusion step, which ordinarily creates the n-layer of the p-n junction in silicon today. This alone reduces the energy input into the solar cell production process by 35%. Reducing the solar cell energy inputs by 35% is a clear win only if the cell output does not fall commensurately. A record 17% efficiency for a Schottky cell compares to over 24% record efficiency for PERC cells made with conventional high temperature phosphorus diffusion: "Trina Solar claims record 24.5% efficiency for 210mm PERC cells" https://www.pv-tech.org/trina-solar-claims-record-24-5-efficiency-for-210mm-perc-cells/ https://www.pv-tech.org/trina-solar-claims-record-24-5-effic... That means that the best Schottky cell generates about 69% as much energy as the best PERC cell while taking about 65% as much energy to manufacture. The Schottky cell generates about 7% more output energy per unit of input energy -- a pretty marginal improvement. There is a more promising alternative to high temperature diffusion cells already in mass production: the heterojunction solar cell. It was originally commercialized by Sanyo (later acquired by Panasonic) but its patents have recently expired so several manufacturers now make heterojunction devices. Major solar manufacturer Longi just set a cell efficiency record of 26.5% with a heterojunction design: https://pv-magazine-usa.com/2022/06/24/longis-heterojunction-solar-cell-hits-26-5/ https://pv-magazine-usa.com/2022/06/24/longis-heterojunction... Heterojunction cells are processed at low temperature because the delicate amorphous silicon layers cannot withstand high heat: "Silicon heterojunction (SHJ) solar cells have typically a low process temperature limit (~250°C) because high-temperature annealing processes can degrade the passivation of the hydrogenated amorphous silicon (a-Si:H) due to the hydrogen effusion during the annealing." (From https://www.intechopen.com/chapters/61900 https://www.intechopen.com/chapters/61900) Given the combination of low temperature processing and high efficiency found in heterojunction cells, I am personally doubtful that the Schottky barrier cell can offer superior energy return on energy invested for solar power systems.
- archydeb 4y agoSuch an interesting topic but the typography of the article makes my eyes hurt...
- jacquesm 4y agoCtrl-alt-r on Firefox. This is pretty much a solved problem.
- 8bitsrule 4y agoLooks like Cove ran into some powerful opposition in NYC. "Like the coal and oil, water power is not within the reach of the average man. If he is to use it in the future he must buy it from the capitalist as he does now from the coal baron or the oil king. It is difficult, however, to see how any commercial corporation or combination can monopolize the direct rays of the sun." (Quote attributed to Winthrop Packard, 1909. See Ref#19 in [0]) [0] Title:George Cove's Solar Energy Device. Author:Dennis Bartels. Footnotes: [https://journals.lib.unb.ca/index.php/MCR/article/view/17744/22231 https://journals.lib.unb.ca/index.php/MCR/article/view/17744...]
- int_19h 4y agoAh, the naivete. Turns out that all you need to do is pay the government to do it for you. Some states make it outright illegal to disconnect from the power grid, for example.
- kken 4y agoA schottky junction solar cell, as mentioned in the article, can easily be produced with common household articles: https://cleanenergywiki.org/index.php?title=Cuprous_Oxide_Solar_Cell https://cleanenergywiki.org/index.php?title=Cuprous_Oxide_So...
- conradev 4y agoAnother alternative to silicon cells that is actively being researched is perovskites: > Perovskite solar cells hold an advantage over traditional silicon solar cells in the simplicity of their processing and their tolerance to internal defects. Traditional silicon cells require expensive, multi-step processes, conducted at high temperatures (>1000 °C) under high vacuum in special cleanroom facilities. Meanwhile, the hybrid organic-inorganic perovskite material can be manufactured with simpler wet chemistry techniques in a traditional lab environment. https://en.wikipedia.org/wiki/Perovskite_solar_cell#Processing https://en.wikipedia.org/wiki/Perovskite_solar_cell#Processi...
- pflanze 4y agoThe mentioned advantage seems dubious considering that the only cell type for which that is currently true is those using lead, for which the toxicity issue isn't solved. Trading the complexity of the cleanroom facility for the complexity of lead containment doesn't appear to be a good choice. The tin based cells might look interesting though. PS. OTOH I wasn't aware that Si based panels might have lead in them, too (even though much less?) as per https://news.ycombinator.com/item?id=32283432 https://news.ycombinator.com/item?id=32283432
- deepdriver 4y agoWhile we're on the subject of low-tech solar energy, what's the current state of concentrated solar power (CSP)? The US Department of Energy's SunShot initiative continues to invest in both photovoltaics and CSP, such as plants built with parabolic trough collectors. These are mirrors that focus sunlight on a working fluid like water or air, which in turn drives a turbine to generate electric power. One advantage of these systems is the ability to store thermal energy directly in large, relatively cheap batteries for on-demand generation: https://www.energy.gov/eere/solar/linear-concentrator-system-concentrating-solar-thermal-power-basics https://www.energy.gov/eere/solar/linear-concentrator-system... The Crescent Dunes CSP plant in Nevada had a number of stumbles, but appears to be generating power again: https://en.wikipedia.org/wiki/Crescent_Dunes_Solar_Energy_Project https://en.wikipedia.org/wiki/Crescent_Dunes_Solar_Energy_Pr... Their solution of storing thermal energy in molten salt isn't exactly low-tech, but other CSP systems use cheaper thermal storage materials like sand or basalt, which avoid the geopolitical and environmental problems of lithium extraction. Of course, PV panels can dump power into thermal batteries too. Maybe PV farms with huge thermal batteries of sand or basalt will be the best long-term grid-scale solution.
- jillesvangurp 4y agoMy understanding is that photovoltaic panels are ultimately cheaper to operate. Cost is driving a lot of decisions in this space. Less moving parts, no plumbing, etc. So, as a means for generating electricity, that just looks like one is clearly better than the other. For storage, there are many other ways to store energy and that too is driven by cost. Dumping heat into salts, basalt, etc. are all attractive propositions from a material cost point of view. Converting heat back into energy is somewhat inefficient however. But these systems are great for providing long term energy storage for e.g. heating systems needed in the winter. Of course, winters in Nevada are pretty short and warm. I visited Las Vegas in the middle of the winter once. It was very warm. Reno is a bit colder but also has short winters.
- deepdriver 4y ago>But these systems are great for providing long term energy storage for e.g. heating systems needed in the winter. Yep, that's how I first heard of it. Finnish company providing sand-based thermal energy storage: https://newatlas.com/energy/sand-battery-polar-night/ https://newatlas.com/energy/sand-battery-polar-night/ For electric generation, there's this Danish company whose system integrates turbines run off reheated air: https://www.stiesdal.com/storage/the-gridscale-technology-explained/ https://www.stiesdal.com/storage/the-gridscale-technology-ex... They claim to be deploying a 4MW demonstrator unit sometime this year. As I imagine it, a system like this one could charge smaller (in-home) batteries that provide immediate power on demand. As the batteries begin to drain, the turbine has time to spin up. The chemical batteries act as a buffer for turbine downtime and/or response time. Sort of like a Prius hybrid powertrain. The required chemical battery capacity would be much smaller than, say, a grid-scale lithium ion battery bank.
- philipkglass 4y agoMuch of the historical information in this article comes from the September 1909 issue of Modern Electrics magazine in an article called "Harnessing Sunlight." The HathiTrust has a public scan of it here: https://babel.hathitrust.org/cgi/pt?id=mdp.39015051407073&view=1up&seq=5&skin=2021 https://babel.hathitrust.org/cgi/pt?id=mdp.39015051407073&vi...
- kidme5 4y ago"Nothing new under the sun"
- kleton 4y agoGlobal antimony production is about 5x global silver production, and antimony is only about 3x more abundant in Earth's crust. This ZnSb semiconductor probably would not scale well.
- nerdyadventurer 4y agoAny good guides to make solar panels at home guides (DIY)?
- sacrosancty 4y agoSurprising case of photoshopping explained at the very end. Smithsonian Magazine has the same photo but without the man in it! I can't tell which is the original but one of them is fake! No man: https://www.smithsonianmag.com/sponsored/brief-history-solar-panels-180972006/ https://www.smithsonianmag.com/sponsored/brief-history-solar... Man: https://babel.hathitrust.org/cgi/pt?id=mdp.39015051407073&view=1up&seq=5&skin=2021 https://babel.hathitrust.org/cgi/pt?id=mdp.39015051407073&vi...
- geoduck14 4y agoMy vote: both original, but taken several minutes apart. Look at the man's legs. They are blocking some wires and tape - which you can't see at all in the picture with the man. In the picture without the man, the wires and tape were added. If you photoshopped the man out, you wouldn't also add the wire and tape. Look at the reflection of the man in the solar panels. The reflection is great - far better than what I would expect from 1905 technology. Also, the caption of that photo says it "contains Mr. Cove", so the photographer included a picture of a human in the picture. I suppose the original may have included a human, but not that human.
- sacrosancty 4y agoThat's a good point. I was probably blinded by the claims in the TFA to realize it.
- ZeroGravitas 4y agoI always enjoy reading this magazine, but always saddened when they (unwittingly?) give support to climate change denier talking points. It's entirely possible for a tech to be more sustainable than another tech, yet not be perfectly sustainable. Gas can be better than coal, wind can be better than gas and so on without having to continually harp on the exceptions and edge cases to the point that the truth gets lost. Solar panels are recyclable and have become much more sustainable over the decades. To say otherwise is absurdly wrong. edit: they link to one of their own articles about PV sustainability, which contradicts what they said in the preceding paragraph, so it might just be really bad writing: > Meanwhile, solar cells are becoming more energy efficient, and the same goes for the technology used to manufacture them. For example, the polysilicon content in solar cells -- the most energy-intensive component -- has come down to 5.5-6.0 grams per watt peak (g/wp), a number that will further decrease to 4.5-5.0 g/wp in 2017. [2] Both trends have a positive effect on the sustainability of solar PV systems. According to the latest life cycle analyses, which measure the environmental impact of solar panels from production to decommission, greenhouse gas emissions have come down to around 30 grams of CO2-equivalents per kilwatt-hour of electricity generated (gCO2e/kWh), compared to 40-50 grams of CO2-equivalents ten years ago. [7-11] [12]
- jaclaz 4y ago>Solar panels are recyclable ... The question revolves more around whether they are actually recycled. From the article: >Silicon cells can only be recycled by a combination of thermal, chemical, and metallurgical steps. That is an expensive process with an impact on the environment. Although you can find statements claiming that around 10% of solar panels are “recycled", they are more likely to be “downcycled”. The modules are shredded, and the resulting material is used as a filler material in asphalt and cement industries.
- ZeroGravitas 4y agoThey're mostly glass and aluminium which can be and are widely recycled. Oh no, does that involve thermal steps? It probably involves those suspicious sounding "metallurgical" steps too, what even is that, it sounds positively diabolical. Wait, chemicals? No one told me they had chemicals in them. I never touch anything with chemicals in it. Totally banned them from my life. They are well known to cause cancer apparently.