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The process of dying and rejuvenation would be somewhat analogous chemically. In this case the electrode is metallic lead and the electrolyte is water containi
by fuzzfactor 6d ago
The process of dying and rejuvenation would be somewhat analogous chemically.
In this case the electrode is metallic lead and the electrolyte is water containing sulfuric acid.
The electrode-electrolyte "interphase" is a solid coating based on lead sulfate, that forms on the lead plates after extended recharge cycles. This doesn't redissolve very well during use after a while when the electrolyte has become oversaturated with lead ions, and the electrodes have been "replated" so many times. Especially when recharged from near-death.
One antique way of restoration without disassembly was to agitate the battery using an industrial vibrator to loosen up the solids, then dump out the (highly toxic lead-containing) electrolyte to physically remove as much sludge as possible. Followed by repeated filling using distilled water, agitation, and dumping until the waste water looks OK. One final fill with DI water (which acts as a very weak electrolyte at this point) and a reverse charge until an amp or two has been reached for a bit, to deplate as much oxidized coating as possible into a virgin solvent.
More agitation, dumping, rinsing, and finally replace with fresh acid.
Desperate measures for desperate times, not too economical today unless similar wastewater is already being handled in a scale that dwarfs a single battery, and fresh acid is obtained surplus or purchased at bulk pricing as well.
- mitxela 5d agoThis sounds more complicated than the existing processes to recycle the acid and the electrodes separately and make new batteries from the raw materials.
- fuzzfactor 5d agoYep, a big similarity to remanufacturing lithium batteries may be having more physical than chemical renewal, where the recycling process focuses on dismantling old and rebuilding new from reclaimed materials. Restoring the functioning of the original electrodes in situ is a bit of a different ordeal. But they're working on it :)