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The container is the standardization. One container per unit of product. Containers ("bins") dimensioned in multiples of some standard unit that evenly divide
by mapt 1y ago
The container is the standardization. One container per unit of product. Containers ("bins") dimensioned in multiples of some standard unit that evenly divides a grid system on a rack. Stuffing looks like "a pallet of identical goods appears on one side of your workspace and 150 individual 100mm x 200mm x 400mm bins appear on the other side and the job is to put A into B". Storage operations look like they do now using the robot racks. Emptying looks like "Three bins of various sizes shows up on one side and a cardboard box appears on the other side". You divide the tasks up and have a different machine or human for each. The benefit is you always have a reliably identical picking and stuffing task per item, and there is never a bin of remainder items that has to be pushed back into the system. The cost is lowered storage efficiency. You don't even have to break a pallet at a DC, you can design for distribution of bins (at a higher transport cost).