5 ms·

My club, the Amateur Telescope Makers of Boston (atmob.org), holds weekly mirror grinding sessions at our clubhouse. Along with another club member I'm working

My club, the Amateur Telescope Makers of Boston (atmob.org), holds weekly mirror grinding sessions at our clubhouse. Along with another club member I'm working on a diffracting telescope and hope to see first light this spring.

itishappy 2y ago
Fascinating! How are you fabricating the diffractive elements?
chantepierre 2y ago
That's awesome, are you using lithographic processes to produce the diffractive elements ?
- bhickey 2y ago
  Yes, I'm using a photomask vendor to fabricate the objective. It's in the low hundreds of dollar to get 7um features, a bit more expensive to reach 4um and bloody murder to get 1um (~thousands). Currently we have some tiny photon sieves, around 1.5mm aperture ~f/14. The next step is going up to 60mm @ f/6.5. The end goal, and I don't know how achievable this is, will be a very large aperture panelized scope. We've discussed making something unsteerably large, sticking it in a field and using the Earth's rotation to sweep the sky. There's a little bit of trickery to reduce harmonics, though I'm not sure how it'll perform in practice. Please get in touch if you have experience doing diffraction simulation. After first light I plan to write everything up.
  - chantepierre 2y ago
    That sounds about in line with a microlithography vendor (UK) I ordered zoneplates from. 7-10µm features were accessible and going to 0.7µm was an order of magnitude higher (and went from film to chrome on glass IIRC). File size was also a factor for more complex patterns. Do not hesitate to post results on cloudynights or your club's website, I'll refresh it from time to time ! I do not think I have enough diffraction experience to help though. Best of luck for your endaevor.
  - ipbrown 2y ago
    Do you have any photomask vendors that you recommend. I am trying to do some homebrew lithography and the photomask is not coming out as crisp as I want.
    - bhickey 2y ago
      I haven't used them yet, but the University of Louisville's Micro/Nano Technology Center has competitive pricing. They guarantee down to 6um and depending on the design can hit 4um. It's $375 for a 6x6 and $225 for 4x4. 1um is billed at $100/HR and was told that a 4in plate would take several days. https://louisville.edu/micronano https://louisville.edu/micronano After the next prototype run, I'll probably use them or MIT's Nano Fab lab.
      - ipbrown 2y ago
        Thanks, do you have any recommendations for other resources related to homebrew/low cost lithography?
    - qwezxcrty 2y ago
      We use Compugraphics in UK at work for DUV masks (fused quartz 6inch) , base price for 700nm CD is much better than what the sibling comment predicts (sorry but I can't disclose).
      - ipbrown 2y ago
        Thanks for the recommendation. Do you have any other recommendations for low cost/homebrew lithography?
carefish 2y ago
Pretty cool, how did you come about to start this as a hobby?

itishappy 2y ago

Fascinating! How are you fabricating the diffractive elements?

chantepierre 2y ago

That's awesome, are you using lithographic processes to produce the diffractive elements ?

bhickey 2y ago
Yes, I'm using a photomask vendor to fabricate the objective. It's in the low hundreds of dollar to get 7um features, a bit more expensive to reach 4um and bloody murder to get 1um (~thousands). Currently we have some tiny photon sieves, around 1.5mm aperture ~f/14. The next step is going up to 60mm @ f/6.5. The end goal, and I don't know how achievable this is, will be a very large aperture panelized scope. We've discussed making something unsteerably large, sticking it in a field and using the Earth's rotation to sweep the sky. There's a little bit of trickery to reduce harmonics, though I'm not sure how it'll perform in practice. Please get in touch if you have experience doing diffraction simulation. After first light I plan to write everything up.
- chantepierre 2y ago
  That sounds about in line with a microlithography vendor (UK) I ordered zoneplates from. 7-10µm features were accessible and going to 0.7µm was an order of magnitude higher (and went from film to chrome on glass IIRC). File size was also a factor for more complex patterns. Do not hesitate to post results on cloudynights or your club's website, I'll refresh it from time to time ! I do not think I have enough diffraction experience to help though. Best of luck for your endaevor.
- ipbrown 2y ago
  Do you have any photomask vendors that you recommend. I am trying to do some homebrew lithography and the photomask is not coming out as crisp as I want.
  - bhickey 2y ago
    I haven't used them yet, but the University of Louisville's Micro/Nano Technology Center has competitive pricing. They guarantee down to 6um and depending on the design can hit 4um. It's $375 for a 6x6 and $225 for 4x4. 1um is billed at $100/HR and was told that a 4in plate would take several days. https://louisville.edu/micronano https://louisville.edu/micronano After the next prototype run, I'll probably use them or MIT's Nano Fab lab.
    - ipbrown 2y ago
      Thanks, do you have any recommendations for other resources related to homebrew/low cost lithography?
  - qwezxcrty 2y ago
    We use Compugraphics in UK at work for DUV masks (fused quartz 6inch) , base price for 700nm CD is much better than what the sibling comment predicts (sorry but I can't disclose).
    - ipbrown 2y ago
      Thanks for the recommendation. Do you have any other recommendations for low cost/homebrew lithography?

carefish 2y ago

Pretty cool, how did you come about to start this as a hobby?