3 ms·
The very first thing you should do if you want to bolt-together your own hardware out of commodity devices is invest in static control technology. This is ofte
by robomartin 14y ago
The very first thing you should do if you want to bolt-together your own hardware out of commodity devices is invest in static control technology. This is often not understood by those without experience in electronics manufacturing. Static electricity can cause damage to components that will not surface for months. Because of the nature of the mechanism it is almost impossible to know that static was the culprit when a motherboard, memory or drive fail.
In our case, we, among other things, do a lot of hardware manufacturing (as in buy the chips and build our own boards). Because of this we invested in custom conductive flooring and everything else above the floor is also static-aware. For example, all rolling carts and shelves are wired with redundant contacts that touch the floor, thereby making a connection.
The above is an extreme for the occasional builder. At a minimum you should setup a working environment that has a conductive surface like an static-dissipative mat and wear a conductive wrist strap connected to the mat as well. There are also ionizers and other tools that would be good investments.
Handling components around server racks should never happen without regards for static electricity safety. The rack should be grounded and you should wear a conductive wrist strap connected to the rack.
I'll bet that a lot of failures in consumer/commodity builds are due to this very issue and not necessarily connected to bad or questionable components. If you buy components built by reputable manufacturers they will have been manufactured in tightly controlled environments already. Don't break the reliability chain by handling these components in uncontrolled environments.
- khadim 14y agoThanks Martin for inputs. We got connected to hardware expert in Bangalore, who would be visiting our premise and helping us sort out some of the stuff you mentioned. Sharing really helps. If would not have put together this article, we would not have got so many inputs neither would have got people voluntarily approaching us to help :)
- robomartin 14y agoYou need to think like an electron. Create conductive paths for static electricity everywhere you can. Tables, shelves, floors, racks, desks. The floor we have is specifically designed for clean rooms. As I understand it, it is epoxy mixed in with carbon to make it somewhat conductive. In order to install it they first clean and acid-wash the existing floor. They they scrape it to make it rough (to improve adhesion). Then they apply flat copper conductors crossing the room in various directions and generally ending near grounded wall outlets. Finally, they apply multiple coats of the conductive epoxy on top of the whole thing. The copper foil is longer than the width or length of the room. The excess is connected via a thick wire to the grounding circuit. The floor becomes the foundation upon which all else (in terms of static control) is built.