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Currently the ideal balance of price, performance and availability of off the shelf components is 48v dc power. There is a telecom industry standard (perhaps o
by 20after4 3y ago
Currently the ideal balance of price, performance and availability of off the shelf components is 48v dc power.
There is a telecom industry standard (perhaps only loosely standardized) for DC converters which are called "isolated DC-DC converters bricks."[2]. These are reasonably priced and reasonably high efficiency DC converters that fit into a set of standard form factors, e.g. 1/4 brick, 1/2 brick, etc. They are small sealed modules and a variety of outputs ratings are available for < $100 with efficiency > 85% and many newer examples are > 90% efficient.
The setup I've settled on is the following, based on 48v nominal[2] system.
Solar Array
80-100v
|
Solar Charger
|
LiFePo4
Battery
[40-53v]
|
Circuit
Protection
| <- Standard house wiring to point of use
|
| --- [12v DC Brick] -- short wire --> 12v devices
|
| --- [5v DC Brick] -- short wire --> 5v devices
Note that multiple devices could run on a single DC brick. It can, for example, provide an array of USB ports for devices to source power. The 5v or 12v power wiring is short so there isn't a need for oversized wire to combat voltage drop.
1. There are lots of sources for dc-dc "brick" converter modules, such as these: https://www.artesyn.com/power-supplies/cat/148/isolated-dc-dc-converters-for-telecommunications-applications https://www.artesyn.com/power-supplies/cat/148/isolated-dc-d...
1.1 Another affordable and available option is mean-well chassis-mount dc converters like this one: https://www.digikey.com/en/products/detail/mean-well-usa-inc/RSD-30H-5/7706233 https://www.digikey.com/en/products/detail/mean-well-usa-inc...
2. "48v nominal" means anywhere from something like 44v to 60v depending on battery chemistry, state of charge and current loads on the system.