I had the same problem until I landed on the Aftershokz (now just Shokz). The design works better for fatter heads like mine. After about 10 hours they start to

I had the same problem until I landed on the Aftershokz (now just Shokz). The design works better for fatter heads like mine. After about 10 hours they start to irritate and I'll take a break from the headset, but that's a lot better than others.