3 ms·
While we own a full machine shop at our company I still have a very, well, unique, garage. At the moment I have my old manual Bridgeport knee mill and a Haas V
by robomartin 5y ago
While we own a full machine shop at our company I still have a very, well, unique, garage. At the moment I have my old manual Bridgeport knee mill and a Haas VF2 right next to it (along with a prototype-scale SMT line and other goodies).
I've been going back and forth with the idea of turning the Bridgeport into a CNC/manual hybrid. I like the idea very much, but I also love full-manual machining. I've used such a hybrid in the past, with both a motorized knee and quill. You could still disengage the quill and simply grab handles and machine manually.
The control they used was the Acu-Rite Milpwr G2:
https://acu-rite.com/controls-readouts/millpwr-g2/ https://acu-rite.com/controls-readouts/millpwr-g2/
It's really nice, but fairly expensive (I think about $25K by the time you are done).
One of the arguments I read against converting a manual mill this way is that the ball screws create a situation where manual machining can be more difficult due to the low friction and back-drivability. A machine builder told me it would be a better idea to trade it for a Bridgeport Boss, which is actually designed as a CNC machine.
Having the VF2 next to it I don't generally feel the need to make lots of parts on the knee mill. Like it or not, it makes a mess. That's why I keep thinking that the right level of automation might be to only motorize the x and y axis for quick and accurate hole location and simple machining operations and leave the quill and knee fully manual.