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If you need open source control, use LinuxCNC. If you need open source designs a) why? b) download any of the many designs on the internet constructed out of 80
by abakker 5y ago
If you need open source control, use LinuxCNC. If you need open source designs a) why? b) download any of the many designs on the internet constructed out of 8020. If you need to budget less than 8020, use maker slide.
I've build multiple BIG cnc routers. One with 8020, one out of steel. The industrial design of the frames are not that hard, its more cable management, PLC stuff, sensor placement, and calibration that get you. Linear rails (e.g Hiwin rails) offer excellent linear motion and rigidity. Rolled ball screws also work great.
I've also converted some older manual mills to CNC, most recently a Bridgeport that is running a Masso G3 controller.
The reality is that the need for open source in this space is limited because most of the hardware that is available for Mach3, Mach 4, UCCNC, is highly versatile, and the "closed source" software still allows scripting, etc to modify buttons and routines to suit you. And again, if you really want to control everything, LinuxCNC works.
If you are new to this space, I recommend buying or building a gantry router. It gives you 3 axes of motion with a vertical spindle, and depending on the level of weight and rigidity you add will influence the hardness of the materials you can cut.
- aaronblohowiak 5y agoWhat are your thoughts on ballscrews vs r&p? Is whip an issue with higher ipm on a long machine (4x8)?
- abakker 5y agoball screws are better, more expensive, and more rigid. to get them longer than ~50 inches you probably want to either get ones with a very high lead angle, or use ones with a driven ball nut design. R&P works totally fine for wood and aluminum, and is significantly cheaper and easier to implement. Once consideration is that in driven ball nuts and R&P the motor must traverse with the moving axis. In standard ballscrew config the motor can be static which makes cables and packaging easier.
- abakker 5y agoI should add - rotational inertia becomes a detractor with big ballscrews, too. An 8ft ballscrew weighs a lot, and that can make positional overshoot a problem with steppers or servos. Also, most ballscrews that hobbyists buy are rolled screws, and I've never encountered one of those that was super straight. it doesn't matter much for accuracy if they are a bit warped if the bearing support is done right, but it sure can make the whip a problem.