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Launch HN: Remora (YC W21) – Carbon capture for semi trucks
Hi HN!
I'm Paul, one of the co-founders of Remora (https://remoracarbon.com https://remoracarbon.com). Remora is building a device that captures the carbon emissions from a semi truck. Our device mounts between the truck and its trailer, attaches to its tailpipes, and captures at least 80% of its carbon emissions. We will sell the captured carbon dioxide to concrete producers and other end users, helping companies earn new revenue while meeting their climate commitments.
We decided to start Remora because we believe electrification won't work for long-haul trucking. Bill Gates agrees: “Even with big breakthroughs in battery technology,” he wrote, “electric vehicles will probably never be a practical solution for things like 18-wheelers" [1].
Before Remora, my co-founder, Eric, built hydrogen and electric semi trucks. He saw first hand that these trucks have far less payload capacity and range, plus the batteries lose > 40% of their range in cold weather [2]. We also knew that electrification means building a new network of stations with enough charging capacity for semi trucks, replacing every truck on the road, and overhauling the grid, which is still 63% fossil fuels in the US [3]. So we thought:
Why can't we just capture the carbon emissions from the trucks' tailpipes?
Turns out, my co-founder, Christina, spent her entire PhD answering this question [3]. Mobile carbon capture was first proposed about a decade ago, but academics dismissed it in favor of stationary carbon capture for power plants. The problem with stationary capture, though, is that it takes tens of millions of dollars upfront to design those systems, and they have to be tailored to a specific plant—it’s impossible to make a cheap, modular unit that can be manufactured at scale.
So Christina became the first person to test adsorbents (the materials that selectively capture carbon dioxide) in the specific conditions of diesel exhaust. Surprisingly, the adsorbent that worked best was a naturally-occurring mineral that is cheaply available in mass quantities. Christina built a proof of concept to test in the EPA’s National Vehicle and Fuel Emissions Lab, and it worked.
While I was finishing my senior year at Yale, I read Christina’s dissertation online. I called her up to ask a bunch of questions and we hit it off. After more conversations, I wrote her a business plan and convinced her to quit her new job at the EPA to start Remora. Then, we sent a blurb to every professor at the top 15 engineering schools, interviewed ~ 50 engineers, and found Eric.
Now, we’ve completed our first working prototype and we’re currently testing it on our truck. Here’s how it works: First, we condition the truck’s exhaust to lower its temperature and humidity, then we run it through a bed of pellets that selectively captures carbon dioxide, letting the other gases escape. When the bed is saturated, we heat the pellets to release the carbon dioxide, which we compress into a tank inside the device. To ensure continuous operation, the device includes two beds: while the first is heated, the truck’s exhaust flows through the second; when the second is saturated, they switch, and so on. This process is very energy efficient because we’re able to use the waste heat from the truck’s exhaust to heat the pellets.
Our first units will be capturing carbon dioxide on customers’ trucks by August. By the end of the year, we’ll have 40 units on the road capturing ~ 100 metric tons of carbon dioxide per week—the equivalent of planting 248,000 trees [5]. We will start by selling this carbon dioxide to concrete producers and other end users, but as we grow, we will earn tax credits for permanently sequestering the carbon dioxide deep underground.
Long term, if we pair our technology with biofuels, we can make a truck carbon negative. We also hope to apply it to other hard-to-electrify forms of long-haul transportation, like cargo ships.
We’re excited to hear your questions, concerns, and feedback! I’ll be responding to comments all day, or please feel free to shoot me an email at hello@remoracarbon.com.
[1] https://www.gatesnotes.com/Energy/Moving-around-in-a-zero-carbon-world https://www.gatesnotes.com/Energy/Moving-around-in-a-zero-ca...
[2] https://apnews.com/article/04029bd1e0a94cd59ff9540a398c12d1 https://apnews.com/article/04029bd1e0a94cd59ff9540a398c12d1
[3] https://www.eia.gov/tools/faqs/faq.php?id=427&t=3 https://www.eia.gov/tools/faqs/faq.php?id=427&t=3
[4] https://deepblue.lib.umich.edu/bitstream/handle/2027.42/151521/creyn_1.pdf?sequence=1 https://deepblue.lib.umich.edu/bitstream/handle/2027.42/1515...
[5] https://www.usda.gov/media/blog/2015/03/17/power-one-tree-very-air-we-breathe https://www.usda.gov/media/blog/2015/03/17/power-one-tree-ve...
- tlb 6y agoNeat! It's interesting how starting with small-scale applications can work better than the theoretically more-efficient stationary applications, because you can iterate and mass-produce. How much of a problem are things in the exhaust like sulfur and particulates? Do they end up poisoning or clogging the adsorber after some time, or does regeneration burn them off? Could you remove some of the particulates from the exhaust to save our lungs too?
- paulgross 6y agoOur adsorbent actually captures the CO, NOx, and SOx in vehicle exhaust, so we'll be taking those out of the air in addition to CO2! Any particulate matter that makes it through the diesel particulate filter will cake onto our adsorbent, which we believe actually makes it more effective, so we'll be taking that out of circulation as well.
- LeonM 6y agoWhat would the incentive be for the truck owner to install the device? How much weight will this add to the vehicle? How big is the device? How often does the truck driver have to 'empty' the device? How are you planning to set up a distribution network to get the captured carbon from the truck to the concrete producers? edit: typo
- paulgross 6y agoWe're starting with large companies that own their own fleets and have made aggressive climate commitments. We share the revenue from the carbon dioxide with them, so they have two incentives to install these devices: meet their climate commitments and generate a new stream of revenue from the CO2. The device currently weighs 3,200 pounds without carbon dioxide and 5,000 pounds loaded with carbon dioxide, and it'll get a lot lighter over time. We believe our device will qualify as “idle reduction technology” under federal law, and as “near-zero emission” under California law, meaning a truck with our device can weigh up to 80,550 pounds anywhere in the United States, and 82,000 pounds in California (above the usual 80,000 lbs). So the hit to payload capacity will be less than the weight of the device. The device is 0.30 meters x 2.27 meters x 3.14 meters. It covers the back of a semi truck. The driver currently has to offload the CO2 every 600 miles, and we'll be significantly improving range over time. For our early partners, we'll install a CO2 tank at a distribution center or another facility of their choosing. We'll install our devices on trucks that do round trips to and from the facility so that they can offload the captured CO2 at the end of the day. Then, we'll transport the CO2 from the facility to a nearby concrete producer in a tanker truck (equipped with our device). As we grow, we will install CO2 tanks at truck stops along our partners' highest-density routes. Our network will grow organically as we begin to work with more and more companies.