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I've done a similar journey during this lock down year. I started off with a small design of a custom latency measurement thingie that was a "rats nest" with wi
by Torkel 6y ago
I've done a similar journey during this lock down year. I started off with a small design of a custom latency measurement thingie that was a "rats nest" with wires and components soldered to an arduino. Converting it to a PCB, I used easyeda.com. I recommend that over KiCad, which I later tried but it's clunky compared to Easy EDA. KiCad feels like blender before the re-work they did. Or InkScape. Opensource has such incredibly crappy ui:s sometimes... Yay Blender!
First batch was bare PCB from jlcpcb.com and components from digikey. Handsoldered it. And it worked!! OMG, the JOY!! I highly recommend to do some simple own pcb design.
Then I did v2: STM32, ws2812b, tiny smt components. I used jlcpcb assembly service, complemented with some components they didn't have in their (limited!) smt library. Bringup of the first stm32 was a bit of a nightmare. I had missed pulling a boot0-pin low (~2 days wasted). A co-worker is madly in love with rust and made me write the whole code in Rust (2 weeks maybe, not "wasted" per se - but oh man can embedded rust be... a lot of fun... sometimes). Missed pullups on i2c lines. So much learning on version two.
Version three I tried to keep is simple. But also smaller. I had an idea to use 3.5mm audio cables for power and data. I thought SMD audio cable contacts would be rugged. I was wrong - they came off. I had bought a syringe with solder paste and one with flux. Totally recommend getting a flux syringe! So good! But that solder paste... I maybe didn't grok how to use it, but it did not reflow well enough to make the audio cable contacts stay put when used.
Got version four a couple of weeks ago. Doing pcbway.com with them doing the full smt and through hole soldering. This is how to do it! I do not at all understand why all are raving about jlcpcb.com - they have such a limited library. Why not make a proper pcb shop solder it all? It doesn't cost that much more. If time is a factor it is a lot cheaper. V4 feels like a winner - shipping them out to customers now.
I've also done some other boards during the lock down, such as control boards for RC cars in three versions, and three versions of an Ethernet connected microphone. I'm still on EasyEDA, but as mentioned I now let pcbway do soldering of everything.
- gedy 6y ago+1 for EasyEDA, way simpler to learn for me as well.
- johnwalkr 6y agoThrough hole connectors are nice to use for rugged designs. And incidentally, you can find 3.5mm connectors that are rated for power (eg: 1A).
- Torkel 6y agoYup, I should have used a through hole part. Power over audio cable felt iffy too - feels like it will short on insertion? Maybe it needs some thermal fuse in line with it or something.
- johnwalkr 6y agoI hadn't thought of that good point. It's also an invitation to one day accidentally plug 12V into your stereo or laptop.
- namibj 6y agoHave you looked at the price difference between jlcpcb's assembly service and PCBway?