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I mostly agree, but I do think more could be done for maintainability and repair-ability. I used to work in an automobile assembly plant, and even in the plant
by csours 6y ago
I mostly agree, but I do think more could be done for maintainability and repair-ability.
I used to work in an automobile assembly plant, and even in the plant it is much better to build the vehicle correctly the first time than it is to repair it. On the assembly line, every thing takes one minute or less (ish, depending on line rate). The alternator is bolted to the engine in a minute [0]. The transmission is bolted to the engine in a minute. The doors go on the car in a minute. etc etc. Very few things take longer than a minute. Meanwhile, if you have to change an engine, the first time you know you will have to change it is at the end of the line, when the vehicle is completely assembled, and it takes several hours to remove and replace the engine. In fact, often times the engine is removed at the end of the line, then the vehicle is sent back down the line to meet up with a freshly assembled engine!
So yes, first time production is much, much more time efficient than repair - BUT - Repair and maintenance is a design goal just like any other design goal. Manufacturers care about it some because of warranty costs and resale value and reputation.
Consumers asking for more attention to be paid to those design goals is completely reasonable to me. Unfortunately there is no strong signal of repairability at the time of purchase; whereas there is a strong signal of cost, feature set, and initial quality; thus manufacturers concentrate on those design features (among others, like safety and other legal requirements)
0. The alternator person will also have some other tasks like starting some bolts for the next person down the line. The point is that no single step takes longer than a minute. The very few steps that do take longer than a minute are remarkable and you will see things like the line splitting into two, or the 4 of the same process cell working round robin on cars as they go down the line.
- lotsofpulp 6y ago> Unfortunately there is no strong signal of repairability at the time of purchase; This signal need not exist, because the superseding signal of “is this device worth fixing” precludes it. For some things, the cost to fix is not low enough compared to the cost to buy new. For a car, the cost to fix is low enough compared to the cost to buy new. For a a household electronic device, the cost to fix is not low enough.