2 ms·
Yep, but purely anecdotal data, I once was involved in the construction of a (small) hydroelectric plant (I was responsible for the construction/building, not f
by jaclaz 8y ago
Yep, but purely anecdotal data, I once was involved in the construction of a (small) hydroelectric plant (I was responsible for the construction/building, not for the electrical parts, our construction company had a couple electric partners for that).
For some reasons the tender was for the building and plant, but the client made a separate tender for the actual turbines.
Though I tried (vainly) to convince the manufacturer of the turbines to use a controller from the same firm we had as partner, they decided to use "their" way.
In theory not a problem as the turbines and their controllers would "talk" to the external control system (SCADA, etc.) through a "standard" RS422 connection.
After a couple days of testing, it was clear that the SCADA was going periodically "beserk".
Though not at all my field/responsability, I was willing to have the problem solved and after 3 (three) days of the engineers from the turbine manufacturer and from the control system manufacturer finding nothing (and BTW largely failing to communicate between them) I started looking with them, one by one, at the signals that were exchanged on the connection.
It was evident that there was some form of overflow, the on-turbine controller sent way too many data and "clogged" the receiving part.
There was a sensor for rotation speed and another one for oil pressure that were polled (and sent data) at a rate of 1000 per second.
The turbines were of the Pelton type, with an external (large) flywheel, and it took (literally) tens of seconds since you stopped the waterflow to have the actual wheel slow down and after several more tens of seconds stop, and viceversa once it got to the intended speed, it had in practice no variation.
So you had these two sensors polled 1000 times a second to measure something that would change - maybe - only after several seconds intervals and that could be as well corrected with a delay of tens of seconds.
Reducing the polling rate from 1000 to 10 times a second (still way overkill for the proper functioning of the system) all errors went away.
It came out that these sensors were a new type/make/model, the first to be capable of Khz polling, and the turbine engineers set them to the max only because they could.