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Disclaimer up front: I work for a Tesla competitor. Tesla is making several very interesting bets on the Model 3. Bet 1: Model 3 mix - Tesla is betting that t
by csours 9y ago
Disclaimer up front: I work for a Tesla competitor.
Tesla is making several very interesting bets on the Model 3.
Bet 1: Model 3 mix - Tesla is betting that the ratio of expensive, high-content Model 3s to cheap, low-content Model 3s will be sufficient to make enough money to offset investments and pay back loans.
It will not be sufficient to make a small profit on each Model 3 sold given the debt load that Tesla has accrued, so they will want to sell a good ratio of expensive Model 3s.
If it takes to long to produce the cheaper Model 3s, Tesla will lose some potential customers. Many investors are looking at that "top line" right now - the number of customers and potential customers. If the top line moves too much, investors may get spooked.
Bet 2: Vertical Integration - Most automakers rely on a web of parts suppliers, who are under enormous pressure to reduce costs, but Tesla produces most of its components in-house. The contract with an external parts suppliers ensures that the supplier is responsible for any re-work or replacement of defective parts. This allows the automaker to concentrate on internal production issues.
Tesla's bet is that internal production of parts will lead to better and cheaper components. This has not worked for any other automaker.
Traditional OEMs shoot for a mix of components where the internally produced components are part of the company's core competence: Body Shells, Engines, Transmissions - and externally produced components may be generic - switches, latches, seats, frames, tires, wheels, etc.
If Tesla spends too much capital on component manufacturing, they will be inefficient and investors pressure them.
Additionally and probably more importantly, if Tesla is not able to spend the time and attention to iterate on cost and quality of these parts, it will also lose this bet.
Personal opinion: I think Tesla has learned the wrong lesson from previous dealings with suppliers. For instance, the original Roadster was designed with a two speed transmission. A supplier claimed they could make it, but it never really worked. Tesla learned the lesson that suppliers are stupid and suck at making new things - I think they should have learned that lesson that it is really really hard to make new things.
Bet 3: Automation - But first a detour - There are 3 main areas of auto assembly, and most manufacturers have already fully or almost fully automated 2 of them: Body Shop (welding and assembly of the body shell) and Paint Shop. The 3rd area is General Assembly.
General Assembly is the bloody, thorny, devilish poster child for multiple single points of failure. A high feature vehicle may have on the order of 1000 assembly stations (aka footprints) in General Assembly. The Model 3 is designed with much lower complexity in mind, and may only have 100 footprints.
If and when any of those 100 footprints has an equipment failure or parts issue, ALL 100 stop running in a short amount of time. Human assembly workers are rather resilient and can figure out a multitude of small issues on each and every operation. This may allow for a hypothetical variation of 5% in non-critical parts.
Automated assembly may only allow for a 1% variation.
Additionally, automated assembly only runs well when EVERYTHING is designed for automation. That is not impossible, but it is expensive and time consuming.
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Most importantly, these three bets are linked:
If not enough base models are sold, the cost of design and equipment spending will be excessive on a per vehicle basis.
If internally produced parts are too far out of spec, you have strong negative impacts on automation.
If automation fails, you cannot produce enough vehicles at a low enough price to satisfy your low-end customers.
But, if Tesla wins all three bets, they win big time.
- chiph 9y ago> Additionally, automated assembly only runs well when EVERYTHING is designed for automation. That is not impossible, but it is expensive and time consuming. Designing for automation can have unexpected benefits. Many years ago IBM sold a dot-matrix printer called the "ProPrinter". It was to be built on a new automated assembly line in Charlotte NC, so all the parts were designed to be easy to snap together, with no screws or fasteners. Well, the robotic assembly line never really got going, so they hired a bunch of temp workers to sit in front of tables and put them together. And it turned out that the design was excellent for a group of recently-hired humans with no experience to assemble. This video shows the assembly (you can skip the first bit) in under 3.5 minutes: https://www.youtube.com/watch?v=spDYSKl3kmo https://www.youtube.com/watch?v=spDYSKl3kmo
- csours 9y agoNeat video. Design for Manufacturability is closely related to Design for Automation. https://en.wikipedia.org/wiki/Design_for_manufacturability https://en.wikipedia.org/wiki/Design_for_manufacturability
- Shivetya 9y agoI am of the opinion they will keep pushing base models off as they do not want to make them. What I do not understand is how they let defective cars get into the hands of some press people. I have seen more than one newspaper review that highlighted all sorts of issues. do they think they are still immune? 300-400k people money down sounds awesome until your realize the big auto makers usually have more than one line that does that per year. I still think the really bad bet was not having the in depth prototyping that they openly mocked that other manufacturers have just to prevent such assembly line issues
- gutnor 9y ago> What I do not understand is how they let defective cars get into the hands of some press people. That is something that puzzles me too. However, since I have been in the market for a car recently, it seems that it happens regularly to all the brands. Some reviewer even mention the fact the car is early production model and has some quirks that will be fixed later. In any case, car reviews before a car reaches general availability are highly biased anyway. There is a press package that comes with the car and you can clearly ear the same words used in every review. And then they fly reviewer over to a special testing location, put them in nice hotel, feed them well and the actual "test" looks like a corporate team building event. (youtuber are now invited too, which lead to a lot a video behind the scene of those events)