For full disclosure, I work with factories (Based in China) running plastic injection molding and zinc casting molding. 5kUSD would be a conservative price fro

For full disclosure, I work with factories (Based in China) running plastic injection molding and zinc casting molding. 5kUSD would be a conservative price from our factories; but the item is rather simplistic. As a general rule of thumb, for cases in plastic injection molding, you're correct - you're looking at 10 - 20k easily. Multiple pieces with complicated gating, the price goes up. Zinc / Metal injection molding involves much more black magic, and this is reflected in the costs. With all of that said - we're in complete agreement on the main subject - even if tooling cost 5k + 20c per piece, the estimation of $1 for PCBA + PCB Stenciling + molding is way off track, unless it was amortised over tens / hundreds of thousands of pieces.